Control Panel (Part 1)
Parts and tools
To purchase control panels pre-assembled or in kit form, see our products page.
The following parts are needed:
- (Qty: 1) 16x16x8" watertight steel box enclosure with a locking door
- (Qty: 1) Large heat sink (see text)
- (Qty: 2) 40 amp SSR (12VDC input voltage, 240VAC output voltage)
- (Qty: 3) SYL-2352 PID temperature controller, 1/16 DIN size, SSR output, 85-264VAC supply
- (Qty: 1) Omega PTC-21 multi-programmable LED timer with socket, 1/16 DIN size, 90-264VAC supply
- (Qty: 1) 3 digit blue LED digital panel volt meter 700V AC, 5V DC supply
- (Qty: 1) 3 digit blue LED digital panel amp meter 50 amp AC with shunt, 5V DC supply
- (Qty: 1) Blue 22mm LED pilot light, 100-120V AC/DC
- (Qty: 1) Red 22mm LED pilot light, 100-120V AC/DC
- (Qty: 2) Green 22mm LED pilot light, 100-120V AC/DC
- (Qty: 2) Yellow 22mm LED pilot light, 220V-240V AC/DC
- (Qty: 1) Buzzer, 22mm, 110-120V AC/DC
- (Qty: 6) 2 position maintained selector switch, 1 normally open (NO) contactor, 10A/240VAC
- (Qty: 1) 2 position maintained selector switch with key, 1 normally open (NO) contactor, 10A/240VAC
- (Qty: 1) 3 position maintained selector switch, 2 normally open (NO) contactors, 10A/240VAC
- (Qty: 1) Red pushbutton, 22mm, momentary, 1 normally open (NO) contactor, 10A/240VAC
- (Qty: 3) XLR chassis mount male receptacle, 3 pin
- (Qty: 2) NEMA L6-30 (250VAC, 30A) twist lock electrical female receptacle
- (Qty: 2) NEMA L5-15 (125VAC, 15A) twist lock electrical female receptacle
- (Qty: 1) NEMA L14-30 (125/250VAC, 30A) twist lock electrical male receptacle
- (Qty: 1) 8-32 x 1" stove bolt and nut*
- (Qty: 6) #4 x 1" wood/metal screw
- (Qty: 10) #6-32 x 1/2" machine screw
- (Qty: 6) #6-32 hex nut
- (Qty: 13) 3/16 x 1/2" stove bolt and nut
- (Qty: 4) 1/8 x 1/2" stove bolt
- (Qty: 4) 1/8" Stainless steel acorn cap nut
- (Qty: 6) 1/4-20 x 1" stove bolt
- (Qty: 1) Aerosol spray can of general purpose grey enamel primer (for priming metal)*
- (Qty: 1) Aerosol spray can of hammered metal finish spray paint - charcoal colour (for painting metal)*
- (Qty: 2) 305mm (12") handle
- (Qty: 4) 127mm (5") handle
- (Qty: 1) Tube of all purpose clear silicone sealant
- (Qty: 1) JB Weld cold weld compound*
- (1 tube) Heat sink compound
- (Qty: 27) 1-3/4 x 1/2" custom electrical panel tags (see text)
- (Qty: 1) 4 x 2" black aluminum tag with name/logo (see text)
You'll also need the following tools:
- GreenLee 36414 1-3/8" step drill bit***
- GreenLee 1/2" conduit punch for making 7/8" (22mm) diameter holes***
- ~45mm (1-3/4") bi-metal hole saw for making ~45mm (1-3/4") diameter holes**/***
- ~51mm (2") bi-metal hole saw for making ~51mm (2") diameter holes**/***
- ~57mm (2-1/4") bi-metal hole saw for making ~57mm (2-1/4") diameter holes**/***
- Hand drill***
- Drill press***
- High speed steel (HSS) drill bits***
- Jigsaw***
- Jigsaw blades for cutting metal***
- Cutting fluid***
- Metal file***
- Hacksaw
- Tap and die set***
- Screwdrivers
- Sharpie permanent marker***
- Masking tape*
- Sandpaper*
*Not required if building from one of our control panel kits. Our kit enclosures are custom made for us and result in less work for you. There is no need to move the ground post, no need to seal and sand the bottom cable plate, and no need to prime and paint as the enclosure is already professionally powder coated with an industrial flat textured charcoal/black finish.
**WARNING: The hole sizes will vary slightly based on the receptacle brand used. Before cutting, confirm the hole sizes required by measuring the actual receptacles you will be installing.
***Not required if you are building from one of our control panel kits and you opted to have the enclosure pre-punched.
Some sellers do not ship outside the USA. If you live outside the USA (like us), we recommend using a forwarding service such as Shipito. We've used them to ship to Canada. The good news is that shipping within the USA is very inexpensive or often free. You then simply pay a small forwarded fee plus the cost of whatever shipping method you choose (USPS, FedEx, etc). They will even consolidate multiple packages into one to save on shipping. We recommend USPS whenever possible to minimize brokerage fees.